© 2022 Sintering technologies
Automatic Pusher Furnaces for sintering
metal powder products
with a protactive atmosphere

STN-2.45.1,6/13,5
PM | MIM | Metal Binder Jetting
Fields of application
The equipment is designed for mass production of metal powder products. The furnace provides a low cost of sintering workpieces, and also allows you to manufacture parts using several technologies at once:
  • Metal Injection Molding (MIM technology);
  • Additive technology Metal Binder Jetting (MBJ).
  • Powder metallurgy (PM);
Continuous sintering of parts used in the automotive, aerospace, oil and gas, medical, military industries, production of office and sports equipment. Product examples cover a wide range: from centrifugal pump stages to bipolar plates for fuel cells, dental braces, components of car airbag sensors, parts of firearms and special ammunition, cutting tools, electronics, components for watches and cameras, medical instruments, prosthetic limbs and other numerous products, the market of which is measured in hundreds of billions dollars per year.
Metal injection molding, sintering, product
Metal Binder Jetting, sintering, mass production
Powder metallurgy, sintering, products
Temperature: 1350°C
Pallet size: 200x330x160mm
Productivity: 20 min or 35 kg / hour
Heating: electric
Heater material: fehral
Heater service life: 5000 hours
Protective atmosphere: diss. ammonia
Working gas consumption: 6 m3/h
Rated power: 55 kW
Hydraulic pressure: 3 MPa
Dimensions: 9700x5600x2800mm
Weight: 15 tons
Technical specifications
Product composition
  1. Loading table
  2. Loading camera
  3. Sublimation chamber
  4. Sintering chamber
  5. Overload chamber
  6. Cooling chambers
  7. Unloading chamber
  8. Return conveyor
  9. Hydraulic system
  10. Gas pipeline system
  11. Water supply system
  12. Control cabinet
About the products
Electric pusher furnace STN-2.45.1,6/13,5 is designed for sintering products made by powder metallurgy, roasting, annealing, soldering, metallization and other technological processes in an atmosphere of hydrogen or dissociated ammonia.
Furnace for sintering powder metallurgy, MIM technology, MBJ, Metal Binder Jetting
Placement scheme
The graphite pallets move very smoothly, passing alternately through the purge chamber, the sublimation chamber, the sintering chamber, the refrigerator, and return to the loading table via the return conveyor.
Product examples
Electric Submersible Pump, Stages, Sintering, Powder metallurgy
Parts of weapon, weapon details, sintering, Metal Injection Molding, MIM
Apple Watch body parts sintering, MBJ, Metal Binder Jetting
Oil and gas
engineering
Mass products
for daily life
Military-industrial
complex
Stages for electric submersible pump (ESP); Technology:
PM (Powder Metallurgy)
Shutter frame, trigger,
reflector, trigger pull; Technology: MIM (Metal Injection Molding)
Smart Watch parts;
Technology: Additive, 3DP
MBJ (Metal Binder Jetting)
The economics
As part of the task of calculating the cost of manufactured products, the theoretical value of the so-called "Pallet price" is used. This is the reduced value of all the operating costs required to organize sintering. To calculate the cost of the sintering operation of your products, it is necessary to simulate the placement of products in a space of 200x330x160mm and substitute it into the formula.
A detailed calculation of the "Pallet price" for a specific case consists of: the electricity tariff, the capacity of the furnace and the dissociator, the price of liquefied ammonia, the salary of the staff. The equipment does not require highly qualified personnel and can pay you back in less than two years. Everything depends only on the specific product being produced.
(Cost, $) = 5,22 $ (Pallet price) / (Number of parts in the pallet)
Photo gallery
Contacts
614053, city Perm, Russia Vostochnyj obhod st., 80
Office hours
Mon-Fri 9:00-18:00
+7 (495) 197-68-76
LIMITED LIABILITY COMPANY "CERAMET POWDER METALLURGY-PUMP PRODUCTION"
© 2022 All rights reserved.
keramet-perm@mail.ru